Fueling Brilliance: Our people are the bedrock of our success. We're a fiercely people-centric organization, passionately empowering our teams – from corporate hubs to factory floors – to ignite their full potential. We're committed to continuous learning, providing dynamic pathways for our employees to soar within the industry. Housing the nation's top talent across diverse domains like Design, Marketing, Merchandising, Quality Control, Logistics, Admin & Management, Laboratory, Manufacturing Excellence, and Human Resources, we've cultivated a high-caliber team. This collective expertise and relentless focus on development have been the engine of our remarkable growth.
Capabilities, Sustainable Manufacturing, andTeams
From fiber to fashion, Aarsan boasts a seamlessly integrated ecosystem encompassing spinning, knitting, eco-conscious dyeing, fabric artistry, garment creation, vibrant printing, and intricate embroidery – all powered by central support. Driven by a deep-rooted commitment to social responsibility and WRAP principles, Aarsan champions green innovation through sustainable energy, earth-friendly fabrics, a relentless pursuit of carbon neutrality, and impactful corporate citizenship. Our dynamic teams include a cutting- edge design studio leveraging Clo 3D and Adobe, a forward-thinking Taiwan collaboration with Inprotex for next-gen fabric and planet-positive dyeing/printing, a savvy merchandising division of 35 experts, a vigilant 50-strong QC squad, a streamlined logistics network ensuring effortless delivery, a visionary 9- member leadership, and a people-centric 5-member admin team fostering growth and CSR values.
Testing, Approvals,Inspection, and Logistics
At Aarsan, quality isn't just a checkpoint; it's woven into the very fabric of our operations. Our rigorous testing protocol begins with preemptive fabric scrutiny, followed by meticulous post-production garment audits. For unwavering assurance, we leverage independent third-party validation as needed.
Our cutting-edge process employs pilot precision runs, ensuring flawless execution through lot-controlled cutting and strategic marker planning to banish any hint of shading inconsistencies.
In our sewing ateliers, machine mastery is paramount, guided by an intuitive traffic light system and fortified by multilayered quality gateways. Every needle change is meticulously documented, reflecting our unwavering attention to detail. Our ironing process utilizes state-of-the-art steam boxes equipped with protective Teflon sheets, guaranteeing a pristine finish.
Precision in presentation is key. We conduct exhaustive measurement verifications and meticulous presentation audits before garments proceed to packing. Our packing adheres strictly to approved trim cards, ensuring brand consistency. Every single garment undergoes stringent metal detection, providing an added layer of safety and quality assurance. Finally, our carton packing maintains optimal humidity and temperature, safeguarding the integrity of our creations during transit.
Our comprehensive inspection framework encompasses upstream raw material assessments, diligent mid-stream process monitoring, and exhaustive final product sign-offs.
Our commitment to efficiency extends to approvals, with trim cards and fabric swatches requiring a swift 72-hour green light. Any deviations are flagged and addressed with urgency within a one-week window.
Logistics are orchestrated with precision. We conduct thorough packing audits, secure final packing list endorsements, and maintain seamless coordination with forwarders to ensure expedited and efficient global shipments.
In essence, Aarsan's process is a symphony of precision, a testament to our unwavering commitment to delivering exceptional quality at every stage.
Merchandising and Production Process
At Aarsan, our journey from order clinch to delivery delight is a meticulously orchestrated symphony. It kicks off with a rock-solid order confirmation and a laser-focused Time and Action Plan, paving the way for the official Purchase Order release. We swiftly pinpoint import fabric and trim needs, securing Proforma Invoices with unwavering precision on quantities and embellishments.
The first glimpse of perfection arrives within a week – our fit samples. Hot on their heels, the Pre-Production (PP) samples emerge upon the arrival of the designated PP yardage. Our deep-dive PP meetings leave no stone unturned, scrutinizing every detail, right down to the caliber of sewing thread and needle.
With approved samples and trims forming the cornerstone, we build comprehensive Quality Control (QC) dossiers, all under the guidance of a crystal-clear finalized line plan. Anticipating excellence, fabric inspection requests are flagged four days ahead, ensuring a rigorous audit using the industry-standard 4-point system. Each lot is accompanied by essential shade bands, and shrinkage undergoes stress tests under both steam and heat. Interlining bond strength is verified without compromise, and size sets are dynamically refined based on PP feedback. This seamless flow ensures that every Aarsan creation is a testament to quality and precision